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Table of Contents 1 Introduction ........................................................................................................1-1 What’s in the Manual...................................................................................................... 1-2 Conventions ............................................................................................................. 1-2 What is PLC-500™ A.I. Series™? ...........................................................................
  Table of Contents  1 Introduction........................................................................................................1-1 What’s in the Manual......................................................................................................1-2Conventions.............................................................................................................1-2What is PLC-500™ A.I. Series™?..................................................................................1-4Ladder Editing & Documentation Features...............................................................1-4Troubleshooting & Maintenance Functions...............................................................1-5What’s New in Version 8.04...........................................................................................1-6What’s New in Version 8.10...........................................................................................1-6Using PLC-500 A.I.........................................................................................................1-7Screen Layout...........................................................................................................1-7Starting PLC-500 A.I...............................................................................................1-8Selecting Menu Options...........................................................................................1-9Using the Command Portal to Move Within PLC-500 A.I......................................1-10Shortcut Keys.........................................................................................................1-10Context Sensitive Help...........................................................................................1-11Exiting to DOS Temporarily...................................................................................1-11PLC-500 A.I. Optional Add-On Modules......................................................................1-13Other PLC-500 A.I. Compatible Products...............................................................1-13Complete A.I. Series Product Line..........................................................................1-14Support for Your Rockwell Software Product.................................................................1-15Necessary Equipment....................................................................................................1-16Basic Equipment....................................................................................................1-16Optional Equipment...............................................................................................1-16System Configuration....................................................................................................1-18AUTOEXEC.BAT File...........................................................................................1-18CONFIG.SYS File..................................................................................................1-19RAM Considerations..............................................................................................1-20About Memory Managers..............................................................................................1-21386MAX.SYS........................................................................................................1-21QEMM.SYS...........................................................................................................1-21EMM386.EXE.......................................................................................................1-22Communications Hardware...........................................................................................1-23 2 Handling Project Files........................................................................................2-1 Components of a Project File...........................................................................................2-2Program Files...........................................................................................................2-3Data Files.................................................................................................................2-3  MicroLogix 1000 and PLC-500 A.I. Series Software Referenceii Database Files...........................................................................................................2-5Processor Files..........................................................................................................2-5Project......................................................................................................................2-6Creating a New Project....................................................................................................2-7Modifying the SLC 500 Address...............................................................................2-9Editing a New Project.............................................................................................2-10Selecting a Project File..................................................................................................2-11File List..................................................................................................................2-11Search Specification................................................................................................2-12Current Directory....................................................................................................2-13Sorting the File List................................................................................................2-14File Utilities...................................................................................................................2-15Copying Files..........................................................................................................2-15Renaming Files.......................................................................................................2-16Deleting Files.........................................................................................................2-17Backing Up Files....................................................................................................2-17Accessing the File Selector From the Offline Editor.......................................................2-22 3 Configuring the SLC 500 CPU and I/O Modules..............................................3-1 CPU and I/O Configuration.............................................................................................3-2Processor Type..........................................................................................................3-2Rack Configuration...................................................................................................3-4I/O Cards..................................................................................................................3-6Exiting the Editor.....................................................................................................3-7Processor Status Configuration........................................................................................3-9Fault Override at Powerup (S:1/8)...........................................................................3-10Load Memory Module on Memory Error (S:1/10)...................................................3-10Load Memory Module Always (S:1/11)...................................................................3-11Load Memory Module and Run (S:1/12).................................................................3-11Watchdog (S:3/8 - S:3/15)......................................................................................3-12I/O Slot Enables (S:11, S:12)..................................................................................3-12 4 Data Table Addressing and Editing..................................................................4-1 Creating and Updating Data Table Files..........................................................................4-2Expanding a Data Table File.....................................................................................4-3Adding a Data Table Address...................................................................................4-3Naming and Describing a Data Table File.................................................................4-4Changing the File Access Mode................................................................................4-4Protecting a Data Table File......................................................................................4-5Deleting a Data Table File or Address.............................................................................4-7Deleting All Program and Data Table Files...............................................................4-7Clearing a Data Table File........................................................................................4-8Clearing a Program File............................................................................................4-8  Table of Contentsiii Clearing All Program and Data Table Files..............................................................4-9Monitoring Data Table Files..........................................................................................4-10Monitoring Output and Input Files.........................................................................4-11Monitoring the Processor Status File......................................................................4-12Monitoring the Global Status File...........................................................................4-14Monitoring Binary Files.........................................................................................4-16Monitoring Timer, Counter, and Control Files........................................................4-18Monitoring Integer Files.........................................................................................4-19Monitoring Floating Point Files..............................................................................4-21Monitoring ASCII Files..........................................................................................4-21Monitoring String Files..........................................................................................4-23Multipoint Monitoring..................................................................................................4-25Forcing...................................................................................................................4-27Selecting a SLC 500 Address or Operand......................................................................4-29Addressing Modes..................................................................................................4-29Symbolic Addressing..............................................................................................4-32Short Addressing....................................................................................................4-33Auto Addressing...........................................................................................................4-34Attach Symbol to Existing Data File.......................................................................4-35Attach Symbol to New Data File.............................................................................4-36Select Position........................................................................................................4-36 5 Ladder Program Basics .....................................................................................5-1 Ladder Programming......................................................................................................5-2A One-Rung Ladder Program..........................................................................................5-3Logical State of Rungs.....................................................................................................5-5Series Logic (AND)..................................................................................................5-6Parallel Logic (OR)..................................................................................................5-6A Four-Rung Ladder Program.......................................................................................5-10Operating Cycle (Simplified).........................................................................................5-13 6 Creating and Editing Ladder Logic...................................................................6-1 Creating Ladder Program Files........................................................................................6-2Selecting a Program File to Edit......................................................................................6-5Entering Instructions and Rungs.....................................................................................6-6Moving the Cursor in the Ladder Logic....................................................................6-6Select Mode (Append or Insert)................................................................................6-7Enter the Instructions...............................................................................................6-8Accept the Rung.....................................................................................................6-10Instruction Set Help................................................................................................6-10Changing a Rung..........................................................................................................6-12Replace Mode.........................................................................................................6-12Delete & Undelete Modes.......................................................................................6-13  MicroLogix 1000 and PLC-500 A.I. Series Software Referenceiv Branching......................................................................................................................6-15Creating Branches..................................................................................................6-15Adding Instructions to a Branch.............................................................................6-19Extending Branches................................................................................................6-20Nesting Branches....................................................................................................6-21Deleting a Branch...................................................................................................6-21Undeleting a Branch...............................................................................................6-22Re-using Blocks of Rungs (Libraries).............................................................................6-23Block Copy and Cut................................................................................................6-23Inserting a Block of Rungs......................................................................................6-24Saving a Block of Rungs.........................................................................................6-24Loading a Saved Block of Rungs.............................................................................6-26Freeing the Scrap Buffer.........................................................................................6-31Saving a Project File......................................................................................................6-32Saving Your Project While Exiting.........................................................................6-32Saving Your Project Within the Editor....................................................................6-39Clearing and Deleting Program Files.............................................................................6-40Clearing a Program File..........................................................................................6-40Clearing a Data Table File......................................................................................6-40Clearing All Program and Data Table Files.............................................................6-41Deleting All Program and Data Table Files.............................................................6-41Resetting a Processor..............................................................................................6-42 7 Changing Processor Modes .............................................................................7-1 Processor Modes..............................................................................................................7-2Program Mode (SLC 5/03 and 5/04 only)..................................................................7-2RemProg Mode.........................................................................................................7-2Run Mode (SLC 5/03 and 5/04 only).........................................................................7-3RemRun Mode..........................................................................................................7-4RemTest Mode..........................................................................................................7-5Changing Remote Modes.................................................................................................7-6Modifying a Windows 95 DOS Box..........................................................................7-8 8 Adding Descriptive Text to Ladder Logic........................................................8-1 Describing Addresses.......................................................................................................8-3Entering an Address Description While Defining an Instruction...............................8-4Changing an Address Description.............................................................................8-5Search for Undescribed Instructions..........................................................................8-6Search and Replace Description Text........................................................................8-7Describing Rungs............................................................................................................8-9Configuring the Rung Editor...................................................................................8-10Creating Rung Descriptions with the Tags Feature..................................................8-11Editing an Existing Rung Description.....................................................................8-13
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